SEEPEX four.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the next generation of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main commerce fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership in the subject of intelligent and innovative options.
The similar applies to the opposite commerce fair shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital products and services with ambition and fervour. The pump manufacturer combines its digital solutions with the standard pump business to give its customers extra time for the essentials, reduce prices and simplify processes.
At the world honest for environmental applied sciences at the end of May, international commerce visitors will experience the premiere of a completely automated resolution with integrated Industry four.zero options. The current premium model range SCT AutoAdjust provides revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are now a factor of the past in relation to upkeep. One click on from a remote location and the stator is back in top form. The range, which was developed on the idea of buyer requirements, makes maintenance work a lot simpler and therefore helps to save heaps of time and prices. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and upkeep instances are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance could be easily carried out by one individual. Suction or pressure strains now not have to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the move rate is decreased as a result of wear and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the need for any special instruments. pressure gauge 2.5 นิ้ว permits the stator to be retensioned either conveniently from the control room by way of analogue signal strains or digitally by way of numerous fieldbus techniques. Quick entry on web site at the pump could be achieved by way of a control panel or through Bluetooth using an app for Android and Apple tablets which would possibly be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present feedback on put on and tear or point out that spare elements are due for reordering quickly. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance directions primarily based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining different sensor information, guidelines may be created to set off alarms. For example, a reduced move fee at increased pump speed in comparison with the pump’s particular person calibration curve would point out pump wear. This means that if unintentional course of changes are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data also allows SEEPEX to make more correct life cycle predictions for each pump type primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system answer that mixes the benefits of two pump technologies to move highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as much as 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes in the form of a package deal unit, which incorporates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can additionally be connected to the Connected Services of SEEPEX as an enlargement.
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