Celeros Flow Technology injects new life into 40 year previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this challenge, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there were considerations that the prevailing pump might not be succesful of ship this requirement. Nozzle hundreds have been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for help.
เกจอาร์กอน & Platt is considered one of a number of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for decades – however the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh conditions and with no common upkeep over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul could obtain the specified improvement in efficiency, saving the customer the cost and misplaced production time that might be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to confirm that the nozzle masses would stand up to the desired temperature improve. As a outcome, the pump is now able to delivering steam on the greater temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump upgrade. It has not only achieved the specified manufacturing enhance for the shopper, but in addition provided a more sustainable and cost-effective resolution than whole pump alternative. Using fashionable engineering and evaluation, we’ve been capable of give the present pump a brand new lease of life and ensure it will continue to carry out properly for lots of extra years.”
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