Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration systems, has helped to considerably enhance the product quality of cold rolling sheets for its metal business client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection efficiency was inadequate and important problems were occurring with the standard of its completed products.
An ECL is used throughout the steel industry to assist clean and strip the floor of the steel sheet of rolling mud by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning cold rolled steel than conventional cleansing processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety within these circumstances, its effectiveness can be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still closely saturated with mud particles and was suffering from an unstable PH stage that combined have been leading to important rusting during the course of resulting in scratching of the ultimate product.
เกจวัดแรงดัน1บาร์ offers nice particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator is not assured to resolve the ferrous contamination drawback. เกจ์วัดแรงดันลม of the filtration is dependent upon the magnetic materials sort, dimension of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low energy magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to use the correct product for the method in question, however the larger stage of solution protection provides additional advantages, together with prolonging the lifespan of the pump as well as a discount in associated prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this application throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not offering enough protection to the fluid in this application, and it highlights the significance of choosing the correct method of magnetic protection. Due to the fine particles circulating throughout the alkaline solution, important rusting was being created through the ECL process that was causing injury to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would significantly enhance the problems that the enterprise was going through. By putting in the Filtramag+, our shopper was instantly provided greater levels of protection in opposition to the injury that have been being caused by the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and always see important, optimistic outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies that have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a result of the set up, the company is now not suffering from broken completed elements, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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