Five reasons why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for most decades. The merchandise portfolio includes pressure, temperature, force and level measurement, in addition to flow measurement, calibration and SF6 gas solutions. In the next article, we wish to take a closer consider the measured variable of force. These five reasons show why force measurement is of particular importance.
เพรสเชอร์เกจ : Protection of people and machinery
Protecting folks from harm may be the highest priority in any workplace. Likewise, the machinery should remain undamaged to be able to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for instance, this prevents heavy loads from falling. With construction machinery and robots, on the other hand, uncontrolled machine movements are prevented. This makes it possible to work safely, and completely harmlessly, next to sufficient reason for machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, that WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The right measured values are also required to manage to monitor processes seamlessly. Using force measurement in linear drives, for instance, thus improves process control and also automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to lessen running costs. The bigger the caliber of the measured data, the higher the data analysis. The look of an instrument change is thus more precise, so that changing it prematurily . doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone pay for it many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have been completely mentioned in the last section. Only through the perfect usage of materials and machinery can margins be increased. An integral issue in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. A good example of this are welding tongs. With these, the contact force of the electrodes can be precisely monitored through the use of tension/compression force transducers. In this way, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can also be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The utilization of force measurement in welding tongs ? as explained in the section above ? is a very good example of improving product quality in addition to saving materials. Force measurement provides the right data for probably the most accurate process control. Because of this, machine tool wear is minimal. Furthermore, force measurement offers many other areas of application. For example, spreading fertiliser where this action is adapted to the soil conditions is one way to save material. This also protects the environment. Furthermore, it is advantageous to know the (supporting) forces acting on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, meaning that the safety margin can be reduced. In this instance, loads can be lifted further, yet accidents, e.g. because of slipping or tipping, can be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement offers many advantages in your community of quality assurance, which has already been touched upon. On the one hand, the machinery could be optimally controlled by registering the force. Alternatively, by recording the values, live in addition to saving them for later use, conclusions could be drawn for specific batches. In addition, the most precise force measuring instruments meet the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further details on our portfolio of force measuring instruments can be found on the WIKA website. There you will also find information on our calibration service for force measuring instruments. Furthermore, our brochure on force measurement: ?Force measurement is really a matter of trust? can be available. Would you like to buy force transducers? Inside our WIKA online shop you?ll find a few of our standard versions. Should you have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives

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