SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the next era of pumps. เกจวัดแรงดันแก๊สหุงต้ม from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade honest for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management in the field of clever and innovative solutions.
The similar applies to the other commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the only considered one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently creating its digital services and products with ambition and passion. The pump manufacturer combines its digital solutions with the normal pump enterprise to give its prospects more time for the necessities, reduce costs and simplify processes.
At the world fair for environmental applied sciences on the end of May, international commerce visitors will experience the premiere of a totally automated solution with built-in Industry 4.zero features. The present premium mannequin range SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches etc. at the moment are a thing of the past in relation to upkeep. One click on from a distant location and the stator is back in top shape. The vary, which was developed on the idea of customer requirements, makes maintenance work much simpler and subsequently helps to avoid wasting time and prices. Retensioning ensures constant pumping capacity and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is elevated and upkeep times are reduced to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are additionally significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep could be easily performed by one particular person. Suction or stress strains no longer need to be removed. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate fee is lowered due to put on and tear. The latest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the need for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the control room by way of analogue sign traces or digitally via various fieldbus techniques. Quick access on site at the pump could be achieved via a management panel or by way of Bluetooth using an app for Android and Apple tablets which are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for course of optimization. All collected data is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep directions based mostly on the working hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical data to enable predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor information, rules can be created to trigger alarms. For instance, a lowered circulate rate at increased pump pace in comparison with the pump’s particular person calibration curve would point out pump wear. This implies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump knowledge additionally allows SEEPEX to make more correct life cycle predictions for each pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system resolution that combines some great benefits of two pump technologies to move extremely dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to 1000 meters to its vacation spot using pulses of compressed air within the pipes. For disposal firms, this different to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the type of a package deal unit, which incorporates the pump, the dedicated control logic, as nicely as the polymer and, if desired, the compressed air components. This pump may additionally be connected to the Connected Services of SEEPEX as an growth.
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