SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the next era of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade honest for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as again demonstrates its market management within the area of clever and innovative options.
The identical applies to the other commerce truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is by means of its technical design the only certainly one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital services with ambition and passion. The pump manufacturer combines its digital options with the traditional pump enterprise to give its clients more time for the necessities, reduce prices and simplify processes.
At the world fair for environmental technologies on the finish of May, international commerce guests will experience the premiere of a totally automated resolution with integrated Industry 4.zero features. The present premium model vary SCT AutoAdjust offers revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are now a factor of the previous when it comes to maintenance. One click from a distant location and the stator is back in prime shape. The range, which was developed on the idea of buyer necessities, makes upkeep work much simpler and subsequently helps to save lots of time and costs. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and maintenance occasions are reduced to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that upkeep may be simply carried out by one person. Suction or stress strains now not need to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow rate is decreased as a end result of put on and tear. The newest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the need for any special instruments. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the management room by way of analogue sign strains or digitally through numerous fieldbus methods. Quick entry on website on the pump could be achieved via a control panel or via Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, companies and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be used for process optimization. All collected data is saved reliably and securely in the cloud. The real-time knowledge from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance directions based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to allow predictive upkeep forecasting and identification of irregular conditions. By combining different sensor knowledge, guidelines may be created to trigger alarms. For pressure gauge 4 นิ้ว ราคา , a decreased circulate price at elevated pump speed in comparison with the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional process changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information also permits SEEPEX to make more accurate life cycle predictions for each pump sort based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that combines some nice advantages of two pump applied sciences to transport highly dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to one thousand meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal corporations, this alternative to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes in the type of a bundle unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an growth.
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